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Selection Guide of Aluminum Alloys



Comparative Characteristics

(1) Rating S through E are relative ratings in decreasing order of merit, based on exposures to sdium chloride solution by intermittent spraying or immersion. Alloys with A and B ratings can be used in industrial and seacoast atmospheres without protection. Alloy with C, D, and E ratings generally be protected at least on faying surfaces.
(2) Stress-corrosion cracking rating are based on service experience and on laboratory tests of specimens exposed to the 3.5% sodium chloride alternate immersion teet.
 

A = No known instance of failure in service or in laboratory tests.

B = No known instance of failure in service; limited failures in laboratory tests of shot transverse specimens.

C = Service failures with sustained tension stress acting in shot transverse direction relative to grain structture; Limited failures in laboratory tests of long transverse specimens.

D = Limited service failures with sustained longitudinal or long transverse areas.

(3) In relatively thick sections the rating would be E
(4) This rating may be different for material held at elevated temperature for long periods.
(5) Ratings A through D for Workability (cold), and A through E for Machinability, are relative ratings in decreasing order of merit.
(6)

Ratings A through D for Weldability and Brazeability are relative ratings defined as follows:

A = Generally weldable by all commercial procedures and methods.

B = Weldable with special techniques or for specific applications that justify preliminary trials or testing to develop welding procedure and weld performance.

C = Limited weldability because os ckack sensitivity or loss on resistance to corrosion and mechanical properties.

D = No commonly used welding metjods have been developed.

(7) T74 type tempers, although not previously registered, have appeared in various literature


Comparative Characteristics and Applications*

ALLOY
&
TEMPER
RESISTENCE
TO
CORROSION
Worka- bility
(Cold) (5)
Machi- nability(5) Braza- bility(6) WELDABILITY APPLICATIONS OF
ALLOY
General (1) Stress-
Corrosion
Cracking(2)
Gas Arc Resistance
Spot and
Seam
2111- T3 D(3) D C A D D D D Screw machine products
  T4, T451 D(3) D B A D D D D
  T8 D B D A D D D D
2017- T4, T451 D(3) C C B D D B B Screw machine products, fittings
2024- O - - - D D D D D Truc Whels, screw machine products, aircraft structures
  T4, T3, T351, T3510, T3511 D(3) C C B D C B B
  T361 D(3) C D B D D C B
  T6 D B C B D D C B
  T861, T81, T851, T8510, T8511 D B D B D D C B
  T72 - - - B D D C B
3003- O A A A E A A A B Cooking untensils, chemical equipment, pressure vessels, sheet metal work, builder's hardware, storage tanks
  H12 A A A E A A A A
  H14 A A B D A A A A
  H16 A A C D A A A A
  H18 A A C D A A A A
  H25 A A B D A A A A
5052- O A A A D C A A B Shet metal work, hydraulic tube, appliances
  H32 A A B D C A A A
  H34 A A B C C A A A
  H36 A A C C C A A A
  H38A A A C C C A A A
5083- O A(4) A(4) B D D C A B Unfired, welded pressure vessels, marine, auto aircraft cryogenics, TV towers, drilling rigs, transportation equipment, missile components
  H32, H116 A(4) A(4) C D D C A A
  H111 A(4) B(4) C D D C A A
5086- O A(4) A(4) A D D C A B
  H32, h116 A(4) A(4) B D D C A A
  H34 A(4) B(4) B C D C A A
  H36 A(4) B(4) C C D C A A
  H38 A(4) B(4) C C D C A A
  H111 A(4) A(4) B D D C A A
6061- O B A A D A A A B Heavy-duty srtuctures requring good corrosion resistance, truck and marine, railroad cars, furniture, pipelines
  T4, T451, T4510, T4511 B B B C A A A A
  T6, T651, T651, T6510, T6511 B A C C A A A A
6063- T1 A A B D A A A A Pipe railing, furniture, architectural extrusions
  T4 A A B D A A A A
  T5, T52 A A B C A A A A
  T6 A A C C A A A A
  T83, T831, T832 A A C C A A A A
6262- T6, T651, T6510, T6511 B A C B B B B A Screw machine products
  T9 B A D B B B B A
7075- O - - - D D D D B Aircraft and other structures
  T6, T651, T652, T6510, T6511 C(3) C D B D D D B
  T73, T751 C B D B D D D B
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